Industrial Profile - tomsautomation

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Industrial Profile

We're working in the industry sector as an automation systems integrator and provider of OT expertise.
Over 20+ years of experience we've provided the following engineering services related to industrial control hardware and software integration:
DCS (Distributed Control Systems) programming and on-site commissioning of automation stations/controllers and process visualization at operator stations for:
-> EMERSON DeltaV (in pharmaceutical and heavy industries),
-> SIEMENS PCS7 (in chemical and heavy industries).
Help with any project migration from older PLC systems.
Examples are:

-> migration of old GE-Fanuc 90-30 and 90-70 projects to new Emerson RXi PAC systems series,
-> migration of S7-300 systems to S7-400/1200/1500 based environment,
-> migration of Simatic S5 Logicad (DOS based) project to S7 PLC.

PLC (Programmable Logic Controller) design, hardware setup, programmig and on-site commissioning for PLC controllers programmable with IEC 61131-3 compatible languages
(text based ones (IL, SCL or ST) or graphical based (LAD, FBD. SFC)) for
following PLC brands:
-> SIMATIC (series S7-300, S7-400, S7-1500) including redundant H systems; programmable with Simatic STEP7 or TIA Portal environments,
-> Emerson (ex.GE-Fanuc, GE-IP) (series RX7i and RX3i, VersaMax, RSTi) including redundant controllers, programmable with Proficy Machine Edition,
-> ABB (series AC500, AC500-eco, AC500-S) programmable with ABB Automation Builder CoDeSys based software tool,
additionally I know from past experiences the following PLC controllers:
-> Omron (C200H, CS1, CPM1A) programmable using CX-Programmer tool,
-> PILZ modular safety PLC (PSS - Programmable Safety System),
-> Unitronic PLC, Schneider Modicon TSX PLC, Delta PLC, Eaton PLC.

SCADA (Supervisory Control and Data Acquisition) configuration and commissioning of visualization for process data at operator stations.
Practical experience in development using:
-> ASIX SCADA,
-> GE iFix SCADA as well as the Cimplicity HMI,
-> Siemens WinCC SCADA for PCS7,
and making modifications to validated systems running:
-> Wonderware InTouch SCADA and their Crystal reports.

Operator panels (HMI) programming of the devices used for local production supervision or to provide visualization for operators at the plant floor.
Systems known from experience:
-> WinCC comfort HMI panels (with PCS7 Industry Library),
-> Emerson (ex. GE-Fanuc) QuickPanel series,
-> ABB CP600 series,
-> AllenBradley PanelView series,
-> Omron NT series,
-> ASIX HMI.

Last but not least is configuration and commissioning of the factory communication systems which covers:
-> industrial based networks (e.g.  ProfiNET, ProfiBUS, SNP, EGD, CANbus and Modbus standard RS232/422/485 and TCP/IP versions),
-> configuration of data transmission through serial links (RS232 or RS485/422) to dedicated 3rd party equipment (eg. bar code scanners, weighting systems),
-> field bus systems (e.g. ASi, IoLink, Profibus PA, FoundationFieldbus, etc.)
-> wireless based communication (e.g. Industrial Wireless LAN (IWLAN)),
as well as a bit older classic telemetry solutions:
-> non industrial based communication networks (e.g. PTSN, GSM),
-> telemetry and RTUs (Remote Terminal Units) configuration for systems  based on standard PTSN or GSM modems or dedicated radio telemetry modules.

Over last 9 years we were running 5 day trainings/courses covering:
-> the basics of Simatic S7-300/400 series PLC,
-> the PCS7 DCS setup and programming of automation station (CFC/SFC programming with APL),
-> ASIX SCADA course covering the ASIX 2024 HMI/SCADA stage I and stage II trainings.

Our commissionned work is fully tested, documented and has good set of backups. We are able to perform electrical loop tests on low voltage panels and find and remove project faults. We have also knowledge and practical experience of GMP and GAMP standards required mainly in food and pharmaceutical industries.

Together with our IT/OT partners we can support bigger integration tasks. We do work for the people. Therefore not only programming languages but also foreign languages are in focus. We can talk fluently English and Polish. We know also basics of German and Greek languages. We are always considering deeply clients requirements to match best solution for their needs.

We are at your disposal. Please feel free to get in touch via contact.
 
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